Black blister tray insert designed for secure product placement and protection inside custom packaging boxes, ideal for retail and industrial packaging suppliers

Blister Tray

Custom blister trays provide organized, secure, and protective packaging for small or delicate products. Ideal for electronics, cosmetics, and tools.

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Blister trays are a highly effective packaging solution for organizing, protecting, and displaying individual products within a box. Designed with custom-shaped cavities, these trays securely hold items in place, preventing movement, scratches, or damage during transport and storage.

Custom blister trays can be made from plastic, PET, or eco-friendly materials and precisely molded to fit products of any size or shape. They are widely used for electronics, cosmetics, medical devices, tools, toys, and small accessories, ensuring both product safety and an attractive presentation.

With the ability to enhance brand visibility and unboxing experience, blister trays combine protection, organization, and display in one solution, making them an essential component of custom packaging designs.

black and white color blister tray
PET, PVC & PP Inserts — Material Properties, Common Thickness & Recommended Product Weight
Material Key Properties Typical Thickness Recommended Product Weight Common Applications
PET (Polyethylene Terephthalate) High transparency, strong impact resistance, recyclable, and food-safe. 0.25–1.0 mm (commonly 0.4–0.8 mm) 0–1.5 kg (0–3.3 lb) Cosmetic trays, electronic accessories, food-grade blister packs, clear retail packaging
PVC (Polyvinyl Chloride) Good formability, smooth surface, affordable, slightly heavier, moderate transparency. 0.3–1.0 mm (commonly 0.5–0.7 mm) 0–2 kg (0–4.4 lb) Tool trays, toy packaging, general blister inserts, retail clamshells
PP (Polypropylene) Lightweight, flexible, chemical-resistant, less transparent, good for reusability. 0.4–1.5 mm (commonly 0.6–1.0 mm) 0–2.5 kg (0–5.5 lb) Protective inner trays, reusable storage inserts, industrial packaging

PET, PVC, and PP are the most common materials for custom plastic inserts. Choosing the right one depends on transparency, flexibility, and product weight — PET for clarity, PVC for versatility, and PP for lightweight durability.

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